Tonasco Smart Factory
Super Smart in Precision. Industry 4.0 Machining
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SMART FACTORY
Revolutionizing Precision Machining for Best Parts Quality
Tonasco is a pioneering precision machining Smart Factory in Malaysia. Our facility boasts best-in-class 5-axis CNC Milling, high-end Robotics, and state-of-the-art Digital Twin simulation software. Equipped with fully integrated, Industry 4.0-ready high precision machinery and equipment, Tonasco Smart Factory sets new benchmarks. Automation and robotization are our core strategies, empowering us to optimize production for the most complex precision components and ensure consistent delivery of the highest quality products.
Machine Park
- 5-axis to 3-axis CNC Milling
- 5-axis MillTurn & CNC Lathe
- Wire-EDM & Grinding
Robotics & Automation
Tool Presetting
Work Presetting
CMM & Smart Scopes
Cleanroom & Ultrasonic Cleaning
Machine Park
- 5-axis to 3-axis CNC Milling
- 5-axis MillTurn & CNC Lathe
- Wire-EDM & Grinding
Makino Horizontal and vertical CNC milling machines to cater for various parts sizes – from micro parts (5x5x5mm) to larger parts (Ø400x400mm). Achievable tolerances up to ±0.005/100mm. Lights-out machining capability with consistent dimensional control and surface finishing.
DMG Mori Multitasking Machining Mill-Turn Centre equipped with In-Machine Travelling Robot (IMTR).
Fully automated small series production with bar feeding system that is able to finish a product in a single setup.
(Complete installation and automation by March 2023)
Sodick Wire EDM Machine for high-precision parts and features, achieving tolerance control of ±0.002mm. We can accommodate wire size ranging from 0.07 to 0.25mm. Zero-point positioning for multiple processes in a single machine run.
Robotics & Automation
Smart Automation for unmanned workpiece and tool loading, information transfer using RFID Chip and QR Code for lights out machining. Industry 4.0 compliant with real time reporting.
Tool Presetting
Zoller Tool Management System for precise setup and measurement of cutting tools to ensure low-tolerance accuracy and cutting precision at every production operation.
Work Presetting
Erowa 3D preset machine with zero-point workpiece positioning for precise setup and consistent productivity.
CMM & Smart Scopes
Zeiss Automated Coordinate Measuring Machine (CMM) to measure the tightest tolerances. Smart Scope for small features and tight tolerances.
Cleanroom & Ultrasonic Cleaning
5 stage Ultrasonic Cleaning machine with water-based detergent. ISO-7 standard with laminar flow clean bench, ISO-6 standard Cleanroom Assembly facility will be ready in the near future.
WITH US