Products

Complex Precision Components

Achieving excellence in complex machining goes beyond having top-of-the-line 5-axis CNC milling machines or cutting-edge CAM and Simulation software.

At Tonasco, we excel in fabricating intricate, 3-D features by optimizing a range of machining processes.

high precision components, High-tech market, Semicon, Semiconductor, Optical, Lasers, Life Sciences, Diagnostics, Medical, Tonasco

Some of our most complex components require a combination of Simultaneous 5-axis CNC milling, Wire-EDM, precision grinding with surface treatments or heat treatments.

Investing in leading Hypermill CAM and Simulation softwares allows us to program intricate milling strategies.

Our proficiency in complex milling and high surface finishing is honed through continuous challenges and testing of cutting strategies.

With extensive knowledge and experience in handling challenging materials such as titanium, hardened carbides, and special plastics, we are well-equipped to tackle the most demanding machining projects.

Excellence in Advanced Machining

Take a glimpse into advanced machining of high-precision components, as demonstrated by the complex projects we have successfully completed. With a focus on technical precision and smart solutions, we strive to push the boundaries of engineering and consistently deliver superior quality.

Advanced Precision Machining

Achieving Excellence in Manufacturing with Micro Deburring

Micro deburring. Attention to detail is not about perfection. It's about excellence, about constant improvement.Smoothing out micro burrs on extremely precise and complex machine parts. Skilled craftsmen use specifically trained techniques and small tools to carefully remove the last bit of burrs, magnifying the details up to 50 times.☑ Parts for high vacuum application where burr-free requirement is critical☑ Parts for laser and optical application with critical optical lensesFind out more about Tonasco Smart Factory here.https://www.tonasco.com/wp-content/uploads/2024/07/Micro-deburring-720p-for-Website.mp4

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July 12, 2024
5-Axis CNC Machining

High-Precision 5-Axis Machining for Complex Parts

5-axis simultaneous machining, a complex mechanism with intelligent algorithms.Tonasco Smart Factory is equipped with Makino D200z 5-axis vertical machining center to produce complex mechanical parts. With high performance program created by our programmers with OPEN MIND Technologies AG hyperMILL CAD/CAM software, we are able to take on all complex design with high quality consistency.☑5-axis Z-level machining with high quality surface finishing☑Cutting with Seco Tools high speed machining solid carbide ballnose end mill☑High efficiency and high reliability production process for Semicon, Analytical, Medical, Laser and Optical industryFind out more about Tonasco Smart Factory here.https://www.tonasco.com/wp-content/uploads/2024/06/5-axis-Machining.mp4

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June 26, 2024
Cutting Strategy
Initial Roughing for Precision Stainless Steel Components

Initial Roughing Machining Process for Stainless Steel Component

The machining process of this challenging stainless steel component starts with a crucial initial roughing process. This procedure will ensure an even distribution on releasing materials stress, reduce the workload and improve the machine tools life. To ensure consistent work holding and precise positioning during the entire operation, a custom jigs is imperative to accommodate the unique geometrical shape of this part.

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July 10, 2023
Cutting Strategy

Achieving Perfect Circular Finishing by Critical Manifold Sealing

Manifolds require leak-proof seal surfaces and smooth intersecting holes. To prevent any leaking of gasses or fluids, perfect circular finishing on the seal surface is critical.

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March 14, 2023